PREVENTIVE MAINTENANCE

Mechanical inspections

PREVENTIVE MAINTENANCE

Built to last: Preventive mechanical inspections for reliable PV operation

Preventive maintenance through mechanical inspections in PV (photovoltaic) parks is a critical part of ensuring long-term reliability, safety, and maximum energy yield. Unlike corrective maintenance (which reacts to failures), preventive maintenance systematically checks and services equipment before issues occur.

1. Mounting Structures

• Check for corrosion, rust, and paint deterioration, especially in coastal or humid environments.

• Tighten bolts, nuts, and fasteners to ensure structural stability against wind and vibration.

• Inspect for alignment or deformation that could affect panel tilt and energy yield.

2. PV Module Support & Frames

• Inspect module frames for cracks, warping, or mechanical stress.

• Check clamps and brackets holding the modules for looseness or displacement.

• Ensure no shading caused by displacement or vegetation growth affecting alignment.

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3. Tracking Systems (if applicable)

• Inspect bearings, gears, and motors for wear.

• Lubricate moving parts per manufacturer’s schedule.

• Verify tracking alignment and synchronization across rows.

4. Site & Safety Elements

• Inspect fences, gates, and access roads for damage or obstruction.

• Check for vegetation growth that might obstruct modules or damage cables.

• Ensure drainage systems around the PV park are clear to prevent flooding or erosion around foundations.

5. Mechanical Integrity of Ancillary Equipment

• Inspect cable trays, conduits, and junction boxes for structural integrity.

• Verify inverter housing and support structures for damage, loose screws, or corrosion.

• Check earthing/grounding connections for mechanical soundness.

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